Geomechanics and Engineering

Volume 45, Number 5, 2026, pages 611-632

DOI: 10.12989/gae.2026.45.5.611

Forecasting mode-I fracture toughness of various rock types using machine learning models

Ala'a R. Al-Shamasneh , Arsalan Mahmoodzadeh , Yahia Said , Abdulaziz Alghamdi , Ibrahim Albaijan , Amal Alshardan , Ahmed Babeker Elhag , Parisa Khoshvaght

Abstract

This study explores the effectiveness of machine learning approaches for estimating mode-I fracture toughness (KIC) of rocks, a crucial factor in both geotechnical engineering and materials science. Six sophisticated machine learning algorithms were constructed and thoroughly assessed using a compilation of 500 experimentally acquired samples. Vital input variables such as grain size, porosity, density, water saturation, and rock classification were gathered from varied geological environments to encompass inherent diversity. The outcomes demonstrated that the Random Forest Regressor (RFR) delivered the highest average forecasting accuracy among the evaluated models. Nonetheless, the Friedman–Nemenyi statistical test showed that models like SVR and ANN exhibited similar performance levels, with no statistically significant differences within the critical difference interval. SHAP analysis additionally improved model transparency by pinpointing porosity and water saturation as the primary factors influencing fracture toughness estimates. The results also underscore the existence of complex nonlinear relationships among input features, demonstrating the capability of machine learning models to capture meaningful physical relationships in heterogeneous rock systems. By merging robust experimental datasets with cutting-edge modeling and interpretability methods, this research advances data-driven techniques in rock mechanics and offers a dependable framework for anticipating fracture behavior in intricate geological materials.

Key Words

feature importance; machine learning; mode-I fracture toughness; rock samples; statistical analysis

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